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Vibrating Screen

Introduction: The round vibrating screen or the circular vibrating screen is a high efficient vibrating screen with many layers. Circular vibrating screen adopts the cylinder eccentric shaft exciter and the amplitude adjustment device. Its material screening line is quite long and there are many types of screening specifications.

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The round vibrating screen or the circular vibrating screen is a high efficient vibrating screen with many layers. Circular vibrating screen adopts the cylinder eccentric shaft exciter and the amplitude adjustment device. Its material screening line is quite long and there are many types of screening specifications. We often use the vibrating screens to separate sand and stones. The circular vibrating screen can also be applied in the industries of coal dressing, ore beneficiation, construction material, electric power and chemical engineering.

Vibrating Screen is a kind of screening equipment which relies on different amplitudes to screen out materials with different granularities and then move to the next working procedure. The difference between circular vibrating screen and linear vibrating screen is that circular vibrating screen is doing circular motion, which is a new type of multi layers and efficient screening equipment.

Vibrating Screen

Vibrating Screen is the essential screening equipment in all kinds of sand production lines, which is mainly used for the screening of dry materials in metallurgy, coal, ore and other materials. It is widely used for products classification in mining, building materials, transportation, energy, chemical industry and other industries. Vibration screen also has other names, such as vibratory screen and vibrating screen machine.

Vibrating Screen is mainly composed of the screen box, vibration exciter, suspension (or supporting) devices, electric motors, etc. Motor drives the spindle to rotate through the belt. Due to the unbalanced centrifugal inertia force of heavy objects in the vibration exciter, the vibrating screen box will get vibration force. Changing the exciter eccentric weight can get different amplitude.

Vibrating Screen adopts eccentric block structure, which has simple structure; it can be equipped with the feeding box, which can not only increase the effective screening area of the vibration screen, but also prolong the service life of the screen feeding end; the transmission part increases the intermediate bearing seat to protect the motor, and prolongs the duration of motor. The adjustment of screen angle can be realized by changing the height of spring frame position.

Round Vibrating Screen

Working Principle of Vibrating Screen

Circular vibrating screen is single-axis circular-movement inertial vibrating screen, whose working depends on inertial motor and inertial strength produced by eccentric plate. Because of the vibration of screen box, the materials are thrown out, so that materials of certain size go through the screen mesh, and the screening aim is realized. Since the magnetic exciter is installed on the gravity center of screen box, the two long elliptical axis form a shape like a Chinese character, and the upper of long elliptical axis at inlet end is in the same direction with the outlet, which favors the spread of materials which are at the screen box. However, the upper of long elliptical axis at outlet end is opposite to the direction of the outlet, which can reduce the movement speed of materials, and help the difficult-screened materials go through the screen mesh. What's more, the effective area of screen is increased because of the elliptical screen surface; as a result, the processing capacity is promoted.

Details about Screening Process

The screening process can be divided into three stages, the first screening of the crude ores, the second screening before the burning, the fine screening with the strong magnetic and weak magnetic beneficiation and the residue removing screening in the process of the strong magnet beneficiation.

Circular Vibrating Screen

The detailed screening process is that the crude ores are screened for the first time and two kinds of products can be got: powder ore and lump ore. The lump ore will be screened for the second time and then goes into the shaft furnace for roasting, and the powder ore will directly go into the strong magnet beneficiation process for screening. Hydro cyclone equipment and spiral grading machine belong to gravity grading equipment which means that these machines grade materials with the sedimentation theory and the grading efficiency is very low. Generally speaking, it is 30% to 40%.

Technical Data of Vibrating Screen

Model Sieve 
layer
Sieve 
area
(m2)
Mesh 
size
(mm)
Max.
feeding 
size
(mm)
Processing
 capacity
(m³/h)
Vibrating 
Frequency
(r/min)
Double 
amplitude
(mm)
Motor 
power
(kw)
Sieve 
obliquity
(o)
Sieve
specification
(mm)
Total 
weight
(kg)
Dimensions
(L*W*H)
(mm)
2YK1225 2 6 4-50 400 8-60 800-970 8 5.5 20 1200*2500 3500 2930*1860*870
3YK1225 3 9 4-50 400 10-70 800-970 8 5.5 20 1200*2500 3850 3070*1860*1210
2YK1230 2 7.2 4-50 400 12-78 800-970 8 7.5 20 1200*3000 4200 3430*1860*870
3YK1230 3 10.8 4-50 400 13-80 800-970 8 7.5 20 1200*3700 4600 3570*1860*1210
2YK1237 2 8.88 4-50 400 15-86 800-970 8 7.5 20 1200*3700 4600 4050*1860*870
3YK1237 3 13.32 4-50 400 16-90 800-970 8 7.5 20 1500*3500 5200 4270*1860*1210
2YK1535 2 10.5 5-50 400 20-125 800-970 8 11 20 1500*3500 5890 4120*2210*1230
3YK1535 3 15.75 5-50 400 21-125 800-970 8 11 20 1500*3500 6700 4360*2210*1610
2YK1545 2 13.5 5-50 400 22-150 800-970 8 15 20 1500*4500 6330 5120*2210*1230
3YK1545 3 20.25 5-50 400 22-150 800-970 8 15 20 1500*4500 6800 5360*2210*1610
4YK1545 4 27 5-50 400 22-155 800-970 8 18.5 20 1500*4500 7800 5930*2210*2060
2YK1548 2 14.4 5-50 400 22.5-162 800-970 8 15 20 1500*4800 6980 5420*2210*1230
3YK1548 3 21.6 5-50 400 22.5-162 800-970 11 15 20 1500*4800 7700 5660*2210*1610
4YK1548 4 28.8 5-50 400 22.5-162 800-970 8 18.5 20 1500*4800 8700 6230*2210*2060
2YK1848 2 17.28 5-80 400 25-206 750 8 15 20 1800*4800 9080 5420*2550*1420
3YK1848 3 25.92 5-80 400 32-276 750 8 18.5 20 1800*4800 9600 5660*2550*1780
4YK1848 4 34.56 5-80 400 32-285 750 8 22 20 1800*4800 11100 6290*2550*2160
2YK1854 2 19.44 5-80 400 32-312 800-970 8 18.5 20 1800*5400 10150 5960*2550*1420
3YK1854 3 29.16 5-80 400 32-312 800-970 8 22 20 1800*5400 10840 6260*2550*1780
4YK1854 4 38.88 5-80 400 32-336 800-970 8 30 20 1800*5400 12840 6830*2550*2160
2YK2160 2 25.2 5-100 400 50-475 970 8 30 20 2100*2600 11780 6720*2840*1530
3YK2160 3 37.8 5-100 400 50-475 970 8 30 20 2100*2600 12800 7030*2840*1910
4YK2160 4 50.4 5-100 400 50-497 970 8 37 20 2100*2600 14800 7300*2840*2380
2YK2460 2 28.8 5-100 400 65-550 970 8 37 20 2400*6000 15600 7020*3140*1530
3YK2460 3 43.2 5-100 400 70-620 970 8 37 20 2400*6000 17600 7300*3140*1910
4YK2460 4 57.6 5-100 400 80-680 970 8 45 20 2400*6000 19600 7600*3140*2380
2YK2870 2 39.2 5-100 400 120-680 750 8 22*2 20 2800*7000 21200 7600*4320*1620
3YK2870 3 58.8 5-100 400 180-720 750 8 22*2 20 2800*7000 22400 7800*4320*2120
2YK3072 2 43.2 5-100 400 200-700 750 8 22*2 20 3000*7200 23600 7800*4520*1750
3YK3072 3 64.8 5-100 400 230-800 750 8 22*2 20 3000*7200 25500 8000*4520*2300

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